Case study
Micro-hybridization project for urban buses
With demanding routes (stops, starts, and slopes), to reduce consumption and emissions without changing the vehicle's architecture.
The challenge
- Non-standard voltages and capacities.
- Integration into minimal space without increasing weight.
- Same battery for different chassis: different spaces and mounts with a single solution.
- High temperatures in engine compartments.
- Daily operation with near-zero maintenance and non-specialized personnel.
- Robustness and safety required in public transport.
The solution
- Custom pack: high power, long cycles, LFP chemistry.
- Direct integration with the vehicle's existing management system.
- Mechanical design prepared for vibration, heat, and accessibility.
- Advanced BMS with predictive logic and thermal control.
- Validation using real urban route profiles.
The result
- Real consumption reduction in daily operation.
- Lower emissions without changing the fleet.
- Safe and stable operation under harsh conditions.
- Quick installation and minimal maintenance.
- Replicable platform for other fleets with a clear economic return.
